Batter Filling Line
A Batter Filling Line is an automated filling and packing system designed for accurate, hygienic, and continuous filling of liquid or semi-liquid food products such as idli batter, dosa batter, pancake batter, cake batter, waffle batter, and other viscous food products.
Main Applications
Idli batter
Dosa batter
Pancake batter
Cake batter
Waffle batter
Bakery premixes
Food pastes and semi-liquid products
Other viscous or particulate-free food products
Main Equipment in the Line
Product Storage / Holding Tank
SS 304 construction
Suitable agitator for maintaining uniform batter consistency
Level sensor and hygienic outlet
Batter Transfer Pump
Suitable for high-viscosity products
Positive displacement pump such as lobe pump or suitable sanitary pump
Variable-speed control
Filling Machine
Servo/PLC-controlled filling system
Accurate volumetric filling
Multiple filling heads available
Suitable for bottles, cups, trays, containers or pouches
Container Conveying System
SS304 conveyor frame
Adjustable container guides
Automatic container indexing
Sealing / Closing System
Depending on the package:
Cup sealing
Bottle capping
Pouch sealing
Tray sealing
Outfeed Conveyor
Transfers filled and sealed products to the next packing stage.
Typical Process Flow
Batter Preparation → Holding Tank → Agitator → Transfer Pump → Filling Machine → Container/Cup/Pouch → Sealing/Closing → Date Coding → Outfeed Conveyor → Secondary Packing
Key Features
SS 304 hygienic construction
PLC + HMI control
Servo-controlled filling option
Adjustable filling volume
High filling accuracy
Easy product changeover
CIP-friendly product-contact components
Nozzle anti-drip arrangement
Suitable for different container sizes
Variable-speed conveyor
Recipe storage through HMI
Low product wastage
Automatic level control
Suitable for continuous production
Important Design Point
For idli/dosa batter, the filling system should be selected based on the viscosity, presence of small particles, required filling volume, container type, and filling speed. A suitable positive-displacement pump and large-bore sanitary filling nozzle can help minimize batter shear and blockage.
If you are preparing this for an Inpak quotation/catalogue,
I can also give you a complete Batter Filling Line – Application, Features and Technical Specifications in quotation format.
A Batter Filling Line is an automated filling and packing system designed for accurate, hygienic, and continuous filling of liquid or semi-liquid food products such as idli batter, dosa batter, pancake batter, cake batter, waffle batter, and other viscous food products.
Main Applications
Idli batter
Dosa batter
Pancake batter
Cake batter
Waffle batter
Bakery premixes
Food pastes and semi-liquid products
Other viscous or particulate-free food products
Main Equipment in the Line
Product Storage / Holding Tank
SS 304 construction
Suitable agitator for maintaining uniform batter consistency
Level sensor and hygienic outlet
Batter Transfer Pump
Suitable for high-viscosity products
Positive displacement pump such as lobe pump or suitable sanitary pump
Variable-speed control
Filling Machine
Servo/PLC-controlled filling system
Accurate volumetric filling
Multiple filling heads available
Suitable for bottles, cups, trays, containers or pouches
Container Conveying System
SS304 conveyor frame
Adjustable container guides
Automatic container indexing
Sealing / Closing System
Depending on the package:
Cup sealing
Bottle capping
Pouch sealing
Tray sealing
Outfeed Conveyor
Transfers filled and sealed products to the next packing stage.
Typical Process Flow
Batter Preparation → Holding Tank → Agitator → Transfer Pump → Filling Machine → Container/Cup/Pouch → Sealing/Closing → Date Coding → Outfeed Conveyor → Secondary Packing
Key Features
SS 304 hygienic construction
PLC + HMI control
Servo-controlled filling option
Adjustable filling volume
High filling accuracy
Easy product changeover
CIP-friendly product-contact components
Nozzle anti-drip arrangement
Suitable for different container sizes
Variable-speed conveyor
Recipe storage through HMI
Low product wastage
Automatic level control
Suitable for continuous production
Important Design Point
For idli/dosa batter, the filling system should be selected based on the viscosity, presence of small particles, required filling volume, container type, and filling speed. A suitable positive-displacement pump and large-bore sanitary filling nozzle can help minimize batter shear and blockage.
If you are preparing this for an Inpak quotation/catalogue,
I can also give you a complete Batter Filling Line – Application, Features and Technical Specifications in quotation format.
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